Track 2: Process Innovation, Circularity and Recovery

• oxygen ingress, • percolation pathways, and • the risk of ARD generation. Filtered tailings’ low permeability helps create oxygen diffusion barriers, which is a key mechanism for reducing ARD in sulphide-hosted deposits. Staged or In-Pit Blended Deposition Some mines use staged blending of filtered tailings with coarse rejects or mining byproducts in in-pit settings. Although not explicitly detailed in the uploaded files, the principles in (Palmer et al) and Co-Mixing studies directly support the viability of such approaches through consistent laboratory evidence. Operational Challenges in Co-Disposal Despite their advantages, several challenges must be addressed for successful implementation: Scale-Up Risk The Paper Tailing Mixing with Coarse Rejects document highlights that most co-disposal demonstrations originate from pilot-scale work and may not directly translate to large-scale operations without further validation. Large-scale blending requires: • robust process control, • continuous moisture management, • QA/QC systems for mix ratios, and • reliable bulk material handling. Materials Handling Complexity Co-disposal demands synchronized delivery of two distinct waste streams. This requires coordination between: • filtration plant output, • mine haulage systems, • blending and mixing operations, and • deposition equipment. Moisture variability remains one of the most important factors to control, with studies showing blend quality deteriorates when cake is either too wet or too dry. Equipment and Monitoring Requirements Co-disposal systems often require: • specialized mixing drums, hoppers, or blending conveyors, • geotechnical monitoring instruments, • real-time moisture sensing, and • operational protocols aligned with GISTM. These requirements add complexity but are increasingly manageable due to advances in mine automation and filtration consistency.

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