Intelliplate sensors and software displayed on the HMI functioned properly and provided an accurate result. Additionally, no other adjacent sensors triggered turbidity. A detailed evaluation of each system component confirms that the sensors are mechanically robust. No leaks were observed at the sensor installation points, and the sensors withstood the abrasive nature of the slurry passing over the probes without degradation. The transmitter enclosures are mechanically sound and watertight. They are positioned within a protected area of the filter plate, minimizing the risk of physical damage. While the current placement is not ideal for visibility, it offers the best available line of sight to the LED indicator when turbidity is detected. The LED is difficult to see when the filter is closed but becomes more visible when the filter is open. The system successfully captured turbidity measurements during the filtration phase, when turbidity levels are typically at their peak. The receiver functioned as intended, maintaining strong signal strength throughout the filter building. However, due to the high signal range, care must be taken when pairing sensors with receivers in facilities where multiple filters are in proximity, to avoid cross-communication 6. CONCLUSION The FLS Intelliplate™ turbidity sensor system represents a significant advancement in filter press condition monitoring, addressing longstanding limitations in traditional torn-cloth detection methods. Through precise, in-plate turbidity measurement, the Intelliplate™ system enables operators to identify cloth failures in real time and with pinpoint accuracy, eliminating the guesswork inherent in bulk or visual-only methods. By ensuring that turbidity is detected only from the specific filter plate on which the sensor is installed, the system delivers actionable insights that support fast, confident decision-making and sustained production performance. Field testing demonstrated the reliability, robustness, and diagnostic accuracy of the solution. The sensors consistently avoided false positives under normal conditions, immediately detected turbidity caused by intentionally induced cloth damage, and delivered clear, unambiguous visual and digital alarms. The hardware, including sensors, transmitters, and receivers—proved mechanically sound and capable of withstanding the harsh environment of filter press operation. By enabling early detection of torn cloths and preventing associated wear on filter plates, the Intelliplate™ system helps mining operations reduce unplanned downtime, extend component life, and maintain optimal throughput. Its ability to integrate into existing PLC or DCS architectures further enhances operational flexibility and situational awareness across the filtration process. Overall, the Intelliplate™ turbidity sensor system offers a smarter, more efficient, and more reliable approach to filter media monitoring—providing operators with the real-time, plate-specific data necessary to protect equipment, maintain performance, and support the evolving demands of modern mining operations. ACKNOWLEDGEMENTS
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